

Newcastle Founder and inventor John O'Kelly with our Flagship NB Series cart
For over two decades, we’ve helped warehouse and manufacturing teams uncover productivity in unexpected places. While others chase full automation, we focus on empowering the humans who make operations thrive—because some of the most powerful efficiencies come from tools that work with people.
Our Purpose: The future counts on productivity found in unexpected places. We design purpose-built mobile power workstations and warehouse productivity solutions that help teams move faster, eliminate wasted steps, and focus on what matters most.
Our Mission: To help operational leaders discover hidden efficiencies across their warehouse and manufacturing environments—without compromising safety, people, or quality.
Our Story: Newcastle Systems was founded on the belief that progress shouldn’t come at the expense of people. Our founder, John O’Kelly, saw an industry racing toward automation while overlooking simple, human-centered innovations. He built Newcastle Systems to bridge that gap—delivering flexible tools that boost productivity without massive overhauls.
The New Chapter: In April 2025, Newcastle Systems joined TouchPoint, Inc., a global leader in intelligent inventory management, access hardware, and medical technology solutions. Together, we’re expanding our reach and our purpose—advancing innovation while honoring the human element at the heart of truly efficient operations.
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Much more than just "another supplier," we're all-in on supporting our customers' goals. Their success is the most important measure of our own.
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We bring passion, resilience, and accountability to our work, with a singular focus on providing superior products and an outstanding customer experience.
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Through lean operations, we continually optimize processes and eliminate waste, yielding increased productivity and cost savings for our customers.
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Every aspect of what we do is guided by our relentless commitment to help our customers find untapped potential in their day-to-day operations.
Like many great innovations, Newcastle began with tinkering in a basement. Our Founder and CEO John O'Kelly knew that real-time mobile access to data would make warehouse workers wildly more efficient – but how to do it?


A year of missed dinners and late nights yields our first Industrial Powered Cart, ready to revolutionize how warehouses and DCs do business. The design gets a few more tweaks, but already points to great things ahead.
But – not so fast. John isn't the first entrepreneur to find the world doesn't always catch on right away. He switches hats from inventor to explainer-in-chief, doggedly knocking (and knocking) on doors.


Eureka! A chance encounter at a trade show leads to a gigantic order from Staples. John's insight about the value of Powered Carts is validated, and a whole new industry is launched.
Employee #2, Christine Wheeler, comes aboard. Her job description? Marketing, accounting, purchasing, personnel, IT... the list of what she doesn't do is shorter. She embraces it all with her trademark competence and boundless energy.


Movin' on up. With orders piling up, Newcastle moves to larger digs in Woburn. John gets his basement back.
The now-perfected NB cart gets its first sibling – the larger PC – and Newcastle's commitment to non-stop innovation is firmly established. The PC is a hit.


Amazon picks up the phone. "Hello, Newcastle? Can we talk?" Um, yeah. They need more efficiency in receiving. We provide a solution Amazon says is "extremely easy to use," and we get our biggest order to date. Everybody's happy.
We add some critical new team members – and with orders growing by leaps and bounds, more space is needed. Again. Move number two lands Newcastle in a bigger production facility in Middleton, MA.


We engineer our first swappable power system, providing new levels of productivity for multi-shift operations...
... and then create a suite of standalone power systems to bring the benefits of power to customers with their own carts.


As the company grows, John emphasizes key core values to keep the company true to its mission. "To me, these are essential tenets of business. They're a big part of why I started Newcastle."
Kevin Ledversis joins the team as our first outside salesperson, bringing a new level of experience and success to sales – not to mention a great sense of humor. Under his leadership, sales (and the sales team) will grow many times over.


Newcastle embraces Lean Manufacturing. Not only does it align with Newcastle values, it cuts production time by 30% – and makes us better partners in our customers' quest to maximize their productivity.
Time to pack the moving truck again. We've outgrown our Middleton facility, and move to Haverhill, MA, almost tripling our square footage. (And we need every last one.)


It doesn't take a major milestone to appreciate what happens here every single day: a dedicated team of professionals, from management to manufacturing, working together with the single goal of making our customers' work easier and more productive.
In another industry first, we go all in on Lithium, and engineer a way-out-front industrial swappable power pack. Our Powerswap Nucleus® solution is so successful it literally redefines portable power, and we follow it with two more versions.


Our carts are already the most ergonomic available, but we take it a step further with the Apex – the cart for literally Every Body. On-the-fly adjustability means one cart can serve everyone equally well, across shifts or across facilities.
If you think we work our behinds off around here, you're exactly half right. Because we know a good time when we see one. Cornhole championships, river cruises, Duck tours, the Red Sox. Shown here: our Ugly Sweater Holiday Party. We're crushin' it, right? (Maybe a little too well.)


In our quest to help customers stamp out inefficiency, we create MotionMeter, Newcastle's first app. In just a few minutes, it enables customers to find and precisely measure wasted time in the workplace.
We don't have to tell you: Covid created unprecedented uncertainty. We pivot to highlight the social distancing that Powered Carts support, and promote our FH carts for healthcare testing sites. As Covid drives an explosion in e-commerce, demand for our solutions soars.

Despite the COVID-19 pandemic, our team remains at the top of its game. Shipping to 34 countries, with double-digit annual growth and a 100% committed team.
We’ve outgrown our space once again and settled into a new 38,000 sq. ft. facility in beautiful Amesbury, MA — proof that when you’re helping others work smarter, you end up growing, too.

Our fearless leader, John O’Kelly, is trading power carts for power naps! As he heads into retirement, Newcastle begins an exciting new chapter with TouchPoint, Inc. — a global leader in intelligent inventory management, access hardware, and healthcare solutions. The future’s bright, and John’s finally getting to sleep in!
Our carts set the standard in ergonomics and durability, and we offer the most advanced industrial Portable Power Systems anywhere. Our decades of experience and unrivaled end-to-end support ensure we'll provide the best solution for your exact requirements.








We recognize that adopting new technology is never an easy decision. Will it perform as promised? In our case, our statistics are based on real-world testing. But we encourage you to reach out to any of our customers directly and ask them about their experience. Our products really are that good.
And if you’re concerned about cost: it’s true, our products aren’t free. However, they typically pay for themselves within six to eight months and then deliver returns for years. (And years.) But to nail down the financial case, try our ROI calculator. You’ll know exactly what your return will be.
With our first pack-and-ship cart, we pioneered the industry. And with the unrivaled lineup we offer today, we’re still the go-to source for mobile productivity solutions—and still 100% focused on making it easy for you to be more productive.
What makes these stations so effective is their adaptability. Need a shipping station by the dock? Done. Want to create a packing station near receiving? Just wheel it over. The built-in power supply means you're never searching for outlets or running extension cords across the floor. Your team gets a complete workstation that moves where they need it, when they need it.
At Newcastle Systems, we are dedicated to enhancing the efficiency, ergonomics, and effectiveness of industrial environments. We want to help you with our warehouse workstations.
We hope you’ll reach out to learn more about what we can offer you and how we can make a difference on your shipping dock.

Newcastle Systems (781) 935-3450 sales@newcastlesys.com